MACH Complete

assets running it, and contextualized history for continuous improvement.

Who it's for

Run a single plant or a whole network. Operators

attach context only they have in the moment to machine data and downtime.

Supervisors and plant managers work off live status instead of yesterday's

report, and schedulers plan against the capacity that actually exists. Ops and CI leaders get one history to report from because all three apps

write into it.

The problem it solves

Operators already know what's wrong. The gap is how long it takes to reach someone who can act on it. A machine faults at 10am, the reason goes on a clipboard, and the office sees it at 4:30. By then the shift is over and the order is late. MACH surfaces it while there's still time to adjust the plan.

MACH Monitor

Monitor connects to your equipment and reports what every machine is doing

right now. Running, idle, faulted, in changeover, or down for maintenance.

• Operators classify downtime in two taps,

so every stop carries a recorded reason

• Capture shift start / end, order selection, piece counts,

and reject at that same kiosk

• Automated production counting, with rejects recorded

against the order

• OEE and your own KPI definitions calculated live

through the shift

• Wall-mounted displays cycle through machines

with live state, OEE, and order progress, per machine type

• Machine that drops off the network is flagged

offline, and the gap shows on the timeline

MACH Schedule

Schedule breaks an order into steps on a reusable process route, then

places them across your assets on a drag-and-drop timeline.

• Auto-scheduling respects machine capability,

capacity, changeover, and step dependencies

• Step formulas carry quantity and time down the route,

so a change at the first operation flows through downstream

• Every move recalculates the blocks behind it,

including jobs across days and operations that stay on one

machine

• Station kiosk for manual workcenters and older

machines Monitor can't reach, with the same shift, downtime, and reject

buttons operators already use

• Two-way sync with Monitor, so the plan reflects live

machine state and completions come back without anyone retyping

• ERP order import through the integration API, so

orders aren't keyed twice

MACH Hub

Where Monitor and Schedule data lands, and where you define the factory

both run on.

• Drag-and-drop dashboards with ten widget types and a

no-code KPI builder

• KPI formulas written once and used the same way on

dashboards, floor displays, and kiosks

• Factory catalog holds plants, workcenters,

machines, routes, order schemas, and reason codes; syncs every change to the other apps

• Data corrections, e.g. wrong downtime code, create

an audit trail

• Role-based access and SSO through the shared identity

layer

• Read-only query APIs for your BI tool, warehouse, or

data lake

How it connects

An edge gateway pulls data off your PLCs and sends it to Monitor over MQTT.

Where a PLC connection isn't possible, added sensors such as a current

transducer are used. Both paths report the same way, so a machine

from 1998 sits on the floor display next to one from last year.

Closed loop

Live data tells you what to do about today. Six months of it tells you what to

fix. Today that's the machine down at 2pm, the two jobs stacked behind it, and a customer call you get to make early. Six months in, the same records show a changeover everyone treats as 20 min has been running 45 since March, and the missed promise dates landing on the same two workcenters. MACH keeps it in one place, where the downtime reason is linked to the order it delayed, so the quarterly review is about causes instead of whose numbers are right.